Vericut is embedding AI directly into CNC workflows at EMO 2025 — not as a gimmick, but as a practical layer that accelerates programming, reduces operator dependency, and tightens the loop between simulation and the shop floor. For manufacturers already running Vericut, this is a meaningful upgrade path; for competitors, it's a signal that AI-assisted machining is becoming table stakes.
- Vericut 9.6 introduces two AI tools: Vericut Assistant (VA) for in-app step-by-step guidance and instant "How do I...?" answers, and Vericut Intelligence (VI), a cloud-based knowledge hub covering Force optimisation to X-Caliper
- Vericut 9.7 will be previewed at EMO, suggesting a faster release cadence and continued investment in AI-driven features
- Reviewer Upgrades add AUTO-DIFF results, refined HUD controls, and customisable hotkeys to cut NC program review time and error risk
- PMI Data Integration now imports and visualises 3D Product Manufacturing Information, streamlining inspection, compliance, and documentation
- Turning Improvements deliver more precise driven-point definitions and automation, targeting tighter tolerances and reduced manual setup time
Vericut Highlights AI-Enhanced CNC Simulation and Optimisation at EMO 2025
Vericut, the industry’s benchmark for CNC simulation, verification, and optimisation, will unveil its newest developments at EMO 2025. At the Vericut stand, visitors will get hands-on with Vericut 9.6, the latest version that combines advanced artificial intelligence with trusted accuracy and precision to enhance CNC programming and machining workflows. Attendees will also be treated to a first look at what lies ahead in Vericut 9.7.
Precision Powered by AI
Vericut 9.6 debuts two innovative, AI-enabled tools:
- Vericut Assistant (VA) – A built-in digital expert that delivers step-by-step guidance, instantly answers “How do I…?” queries, and helps operators fully uses Vericut—all without leaving the application.
- Vericut Intelligence (VI) – A cloud-based, AI-powered knowledge hub providing comprehensive insights across the Vericut portfolio, from Force optimisation to X-Caliper. Always accessible, VI equips machinists, programmers, and engineers with information whenever and wherever they need it.
Enhancements Across the Suite
At EMO, attendees will also discover the latest updates designed to improve usability, communication, and manufacturing productivity:
- Vericut Reviewer Upgrades – AUTO-DIFF results, refined HUD controls, and customisable hotkeys simplify NC program reviews and reduce the risk of errors.
- PMI Data Integration – Import and visualise 3D Product Manufacturing Information (PMI) to streamline inspection, compliance, and documentation processes.
- Turning Improvements – More precise driven-point definitions and automatic qualified dimensions for imported turning tools accelerate setup times.
- Simplified Optimisation – A undated Optimisation Control window and default tool data settings make feedrate optimisation easier than ever.
- Broader Interfaces – Expanded connectivity includes FANUC CNC Guide II and Fanuc Robot Language Teach Pendant support, along with upgrades for numerous CAD/CAM interfaces.
Additionally, Vericut will showcase a new interface with Siemens Run MyVirtual Machine (RMVM). This connection enables smooth data transfer between systems and combines Siemens’ digital machine environment with Vericut’s powerful simulation and verification features—delivering unmatched flexibility, accuracy, and operator assurance.
Icam Post V26: Smarter Post-Processing
The event will also feature Icam Post V26, the latest version of Vericut’s post-processor solution. V26 strengthens its integration with Vericut by using project data to apply machine limits, tool lengths, and compensation values for improved accuracy. It also allows feedrate optimisation via Vericut Optimizer or Force before post-processing, ensuring NC programs are both reliable and efficient. Additional features include enhanced rotary axis handling, more options for customisation, and expanded controller support—streamlining shop floor operations and boosting confidence.
Why Visit Vericut at EMO 2025
At EMO 2025, attendees can witness live demonstrations of Vericut 9.6, seeing first-hand how it prevents crashes, improves part quality, and enhances shop floor communication. Experts will be available to show how Vericut fits into digital manufacturing workflows to maximise efficiency and productivity.
Join Vericut in Hall 6, Stand B29 at EMO 2025 and explore how AI and precision come together in next-generation CNC simulation and optimisation.
About CGTech
CGTech offers Vericut Simulation, Optimisation and Composite Software for Manufacturing combined with Icam Posts to revolutionise your production processes. Since 1988, the company’s Vericut software has become the industry standard for simulating CNC machining in order to detect errors, potential collisions, or areas of inefficiency. By eliminating the need for manual NC program verification, Vericut significantly reduces scrap and rework while optimising programs for better time efficiency and improved surface quality. Vericut supports a wide range of CNC machine tools and can operate as a standalone solution or be integrated with leading CAM systems. With offices in 12 countries and a global network of resellers, Vericut is committed to providing comprehensive assistance to its users worldwide.
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M4S TAKE
My take: AI claims need scrutiny. The useful implementations reduce cycle time or defect rates in measurable ways. Vague promises about 'optimization' without specific metrics are usually marketing.
Simon McLoughlin
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