Originally published by:M4SNews (Archive)
M4S Take

LISA brings AI-assisted setup to sheet metal processing, cutting what used to take minutes down to seconds — a genuine productivity win for shops drowning in orders and setup time.

  • LISA (Set-Up Assistant) reduces machine setup from minutes to seconds by auto-optimizing feed speed, aggregate selection, and adjustment based on just 5 operator inputs: application, sheet thickness, part size, material, and burr level.
  • Recipes from LISSMAC's technology center are customizable, savable, and recallable via barcode scan — eliminating repeat manual tuning.
  • LISSMAC partnered with Schmalz to build a fully automated loading cell, addressing the bottleneck of manual machine loading that slows throughput.
  • The system targets three core productivity killers: loading delays, user error, and lack of connectivity across the machining process.
  • "Work smarter, not harder" is the stated focus — moving from operator-dependent setup routines to data-driven, repeatable automation.

When Machines Start Thinking: LISA Brings Intelligence to Sheet Metal Processing - discover at Blech

At Blechexpo 2025, LISSMAC was showing not only grinding machines, but solutions to step up productivity and make manufacturing processes more efficient. However powerful a machine may be, loading, user error and lack of connectivity throughout the machining process can lead to slower parts throughput times. That is why this year at Blechexpo, LISSMAC is guided by the slogan “work smarter, not harder”.

The Digital Assistant on the Shop Floor

It’s Monday morning on the shop floor. The first sheets are lined up, orders are piling high, and every move has to be spot on. Normally, this would mean a lengthy setup routine – adjusting parameters, fine-tuning recipes, running test pieces. But today things are different: LISA takes over.

With the Set-Up Assistant LISA, LISSMAC has developed a control system that redefines the setup process. Instead of countless manual adjustments, operators only provide a few key details: application, sheet thickness, part size, material, and burr level. From there, LISA does the rest. Feed speed, aggregate selection, and adjustment are automatically optimized to achieve the desired results.

Behind the system are tried-and-tested application recipes from the LISSMAC technology center. These can be customized, saved, and even recalled with a simple barcode scan. What once took valuable minutes now takes only seconds. Efficiency you can feel immediately.

Automation That Works Smarter

LISSMAC has also teamed up with Schmalz to create an automation cell that handles machine loading entirely on its own. Using advanced robotics, AI-driven software, and 3D vision sensors, the system detects and grips parts with precision before placing them on the conveyor. From there, they move seamlessly into the deburring process – fast, reliable, and without the need for extra hands.

A New Era of Machine Operation

Operating an SBM-L machine today feels completely different. Instead of complex parameters, operators are guided by clear visuals, intuitive icons, and a user-friendly interface that even first-time users understand right away. Digital manuals, wiring diagrams, and spare parts lists are built directly into the control system. With multi-language screens and tiered access levels, the machines are not only easier to use but also safer to operate.

Double-Sided Brilliance

Another highlight: LISSMAC’s unique double-sided dry processing. Inside and outside contours are deburred in a single pass – no manual flipping required. This saves time, ensures consistent quality, and delivers up to 60 percent lower energy consumption compared to conventional one-sided machining.

LISSMAC invites you to join Blechexpo in Stuttgart from 21-24 October and visit the stand in hall 5 stand 5301. Discover the user-friendly machine controls and LISA setup assistant for yourself. And whilst you are there, don’t miss the chance to discuss automation and connectivity solutions for your shop floor. Make the most of your visit and get a demo of the LISSMAC machines for one sided or both sided deburring in a single pass, both for sheet and plate metal applications.

For more information

LISSMAC Metal Processing Products

LISSMAC

M4S News Team

BlechExpo

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M4S TAKE

My take: AI claims need scrutiny. The useful implementations reduce cycle time or defect rates in measurable ways. Vague promises about 'optimization' without specific metrics are usually marketing.

Simon McLoughlin

SM

Simon McLoughlin

Founder & Editor, M4S News

20+ years in manufacturing and engineering. I started M4S News to cut through the noise and deliver real intelligence to the people who actually make things. When I'm not writing or editing, I'm talking to engineers on factory floors.

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