Rugby subcontractor Monard Precision Engineering has automated its turning to handle a surge in orders.
Rising demand for small high-precision turned parts pushed Rugby subcontractor Monard Precision Engineering into automation.
Rising demand for small high-precision turned parts pushed Rugby subcontractor Monard Precision Engineering into automation.
The trigger was an industrial laser machine tool manufacturer raising its batch size requirement for fine adjustment screws to 4000-off.
A used Lynx 220L lathe, also from Mills CNC, had already added turning capacity earlier in 2026 to machine the screw order, while the new cell, delivered in June 2026, cleared the backlog. Monard Precision now runs eight CNC machines, seven of them DN Solutions or Doosan models acquired from Mills CNC.
A used Lynx 220L provided interim turning capacity.
Frequently asked questions
What specific challenges did Monard Precision face before investing in the new Lynx 2100LSYB lathe?
Monard Precision faced challenges due to a significant increase in demand for small, high-precision machined components from existing customers, leading to backlogs and difficulties in meeting lead times. Their reliance on older machines and inefficient processes, such as transferring parts between machines, exacerbated these issues.
What are the key features of the Lynx 2100LSYB lathe that make it suitable for Monard Precision's needs?
The Lynx 2100LSYB lathe is an 8” chuck/65mm bar capacity machine with a 18.5kW/6,000rpm main spindle, a 5” chuck 7.5kW/6000rpm sub-spindle, a +/- 52.5mm Y-axis, and driven tooling capabilities (6000rpm). It also features a 12/24-station turret and the advanced Fanuc 0iT control with a 15” touchscreen iHMI, making it ideal for high-precision, efficient machining.
How will Monard Precision's investment in automation impact their future production capabilities?
The investment in automation, including the Lynx 2100LSYB lathe, bar loader, and parts accumulator, will enable Monard Precision to achieve lights-out, unattended operations, significantly increasing their in-house machining capacity and efficiency. This will help them meet growing demand and improve their ability to deliver high-quality components on time.
What role did Mills CNC play in Monard Precision's investment decision?
Mills CNC, as Monard Precision's preferred machine tool supplier, recommended the investment package comprising the new Lynx 2100LSYB lathe, bar loader, and parts accumulator. They have been instrumental in providing reliable machines and excellent pre- and after-sales service, which influenced Monard Precision's decision to invest.
What types of industries does Monard Precision serve with their machined components?
Monard Precision serves a variety of industries, including industrial laser machine tools, F1 and motorsport, pharmaceutical and brewing, and medical equipment manufacturing. Their components are used in applications requiring high precision and stringent quality standards.
What is the significance of the Hydrafeed Multifeed 65 and Rotary Pro parts accumulator in Monard Precision's operations?
The Hydrafeed Multifeed 65 bar loader and Rotary Pro parts accumulator are crucial for optimizing CNC turning processes and ensuring the safe handling of finished components. The bar loader handles a wide range of bar diameters, while the accumulator protects delicate parts from surface damage, supporting Monard Precision's goal of achieving efficient, unattended operations.
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