Loads better

The integration of the SYNERGi Sprint system with Bindon Engineering's existing Doosan Puma TT 2500SY turning centre highlights the growing synergy between advanced machine tools and automation solutions. This is part of a wider pattern in the industry, where suppliers like Mills CNC are increasingly offering bespoke automation systems tailored to the specific needs of their clients. Such systems are designed to seamlessly integrate with a range of machine tools, allowing for greater flexibility and scalability in manufacturing processes. This approach is not unique to Mills CNC; other players in the market are also focusing on developing integrated solutions that combine the latest in machine tool technology with sophisticated automation systems. The engineering significance of this trend lies in its potential to transform traditional manufacturing workflows, making them more efficient and less reliant on manual intervention.

Looking ahead, the key development to watch will be how companies like Bindon Engineering continue to adapt and refine their automation strategies. As the industry moves towards more intelligent and interconnected manufacturing systems, the challenge will be to balance the benefits of automation with the need for skilled human oversight. The next step for Bindon Engineering, and others in the field, will be to explore how emerging technologies such as artificial intelligence and machine learning can be leveraged to further enhance the capabilities of automated manufacturing cells. This will be crucial for maintaining a competitive edge in an industry that is constantly evolving and driven by the demand for greater efficiency and precision.

---

In July 2025, Mills CNC introduced a new SYNERGi Sprint automation system at Bindon Engineering's facility in Poole, Dorset, marking a significant upgrade to the company's existing machining processes. This bespoke automation solution, designed by Mills CNC's application engineers, was integrated with Bindon Engineering's existing Doosan Puma TT 2500SY twin-turret, twin-spindle turning centre, which was supplied by Mills CNC back in 2019. The installation aimed to address the inefficiencies of frequent manual part loading and unloading, which had been a longstanding challenge for the company.

The SYNERGi Sprint system has delivered notable improvements in productivity and efficiency. By automating the part loading and unloading operations, the system has minimised downtime and optimised workflows, enabling continuous, uninterrupted production. This has resulted in faster turnaround times and a more streamlined manufacturing process. The integration of the SYNERGi Sprint with the TT 2500SY has transformed the machining of high-precision centre column (activator) parts, which are critical components for Bindon Engineering's long-term customer in the oil and gas, petrochemical, and pharmaceutical sectors. These parts, machined from materials like steels, stainless steels, and aluminium, require tight tolerances of +/-0.02mm and high surface finishes (Ra 0.4μm), and are typically produced in batches of up to 7,000 units.

The application of the SYNERGi Sprint system is particularly beneficial for manufacturers like Bindon Engineering, who specialise in high-precision, small-to-medium batch production. The automation of labour-intensive tasks has not only increased throughput but also improved accuracy, as the system consistently handles parts with the precision required for demanding industries. This translates into a strong return on investment (ROI) for Bindon Engineering, as the reduction in manual labour and increase in productivity directly contribute to cost savings and enhanced competitiveness. The system is designed to handle the repetitive nature of the machining process, ensuring that operators can focus on more complex tasks while the automation system manages the routine operations.

In the broader market context, the SYNERGi Sprint system positions Mills CNC as a key player in the automation solutions sector for CNC machining. While there are other automation systems available, the SYNERGi Sprint stands out for its seamless integration with existing machine tools and its ability to be customised to specific manufacturing needs. This adaptability is crucial for companies like Bindon Engineering, who require flexible solutions to meet the varying demands of their clients. As the industry continues to evolve, the focus on automation and efficiency will only grow, making solutions like the SYNERGi Sprint a critical component for future-proofing manufacturing operations.

Bindon Engineering's investment in the SYNERGi Sprint system reflects a strategic decision to enhance its machining capabilities and maintain its competitive edge. The company, which has a long-standing relationship with Mills CNC, has been a customer since the late 1990s, acquiring over 25 machines from them. This latest investment underscores Bindon Engineering's commitment to continuous improvement and its proactive approach to addressing production challenges. As Ian Lawrence, Bindon Engineering's managing director, explains, "We regularly monitor and benchmark the performance of our machine shop to identify bottlenecks and pinch points. The SYNERGi Sprint system was the ideal solution to improve our existing process and meet the increasing demands of our customers."